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Reclaimed asphalt granulators

Reclaimed asphalt granulators

Semi-mobile machines that turn a RAP stockpile into a fraction ready for dosing — without crushing the aggregate grain.

Granulating, not crushing

Reclaimed asphalt brought in from milling sets into lumps on the stockpile. A crusher will deal with the lumps, but it also breaks the aggregate grain and shifts the grading curve — and then the mix design no longer holds.

A granulator tears the agglomerates apart along the bitumen bonds and leaves the grain alone. What comes off the stockpile is material with a repeatable grading that can be dosed at a high percentage. The machines are semi-mobile: they have no travel drive of their own, so they are hauled between sites on a low-loader and set up where the RAP lies.

V1 · V3 · V4 compared

Three sizes for different jobs: V1 for integration into an existing plant, V3 as a stand-alone machine working with a screen, V4 as a full granulator with its own screen.

Parameter V1 V3 V4
Application Integration into an existing plantStand-alone machine, for work with a screenFull granulator with screen
Weight (without material) ~3,900 kg (granulating unit)~10,400 kg~19,000 kg
Dimensions L × H × W 4.0 × 3.1 × 3.7 m7.9 × 2.7 × 2.5 m12.9 × 3.6 × 2.5 m
Capacity up to 25 t/h (s = 16 mm) up to 18 t/h (s = 8 mm)up to 25 t/h (s = 16 mm) up to 18 t/h (s = 8 mm)up to 120 t/h (depending on material)
Power demand ~46 kW~46 kW~74 kW
Feed hopper —4.5 m³5 m³
Vibrating feeder —VF.10.33 · 2 × 1.9 kWelectrovibrator in hopper
Oscillating screen —external screenincluded · 2 fractions · 15 kW
Granulator main drive 2 × 22 kW2 × 22 kW2 × 22 kW

Technical parameters require confirmation before an order is placed.

How we work together

Selection

Assessment of the stockpile and target RAP content in the mix

Delivery

Low-loader transport and unloading on site

Commissioning

Setting parameters and training the operator

Service

Inspections, wear parts and support through the season

The machine at work

On site and on the stockpile

RAP granulators V1 — photo
V1
RAP granulators V3 — photo
V3
RAP granulators V3 — photo
V3
RAP granulators V3 — photo
V3
RAP granulators V4 — photo
V4
RAP granulators V4 — photo
V4

Granulator catalogue

Full specification of the V1, V3 and V4 models — application, weight, dimensions, throughput, power demand and equipment. Worth a look before we discuss machine selection.

Technical parameters require confirmation before an order is placed.

We'll show you the machine working on a live site

Arrange a demonstration — ideally on a stockpile, with the material you actually process.

Arrange a demonstration